We strictly conduct routine maintenances check of our machines and equipments, as well as upgrading them, in order to achieve maximum production capacity and keep our manufacturing costs as low as possible, which, in return, makes our prices competitive.
(Mold Shop - EDM Machines)
(Large CNC Machining Center)
(CNC Machining of Cavity Block)
(Mold Fitting & Assembly Site)
(Assembly of Hot Runner System)
(Plastic Injection Molding)
(450 Ton JSW Injection Molding Machine)
We take pride in providing our global customers with OEM services for projects closely related with plastics.
Five Reasons You Should Use Shenghua
for Your Next New Product Development and Contract Manufacture Project
1. On-site Mold Making. Our fully equipped tool shop is capable of producing quality injection molds up to 1.5 meters long and 7 tons in weight. Our team of highly skilled and experienced mold makers and well trained English-speaking project managers will ensure your mold or product production projects move forward as planned. In-house tooling ensures instant response through the entire mold building and testing process.
2. In House Injection Molding. Our injection ship houses 10 injection machines ranging from 50 to 450 ton. Besides general injection molding, we have abundant experience on designing and producing insert molded and over molded parts. For example, ABS part over molded with TPR, PC part insert molded with brass screws and etc.
3. In House Product Assembly. Apart from the plastic parts we produce in house, we can source and buy other components on behalf of our customers for finished goods assembly in our facilities. Different assembly and Q.C. devices can be set up for different products assembly requirements. Finished products we assembled and shipped include display products, householf products, plastic toys, sports goods, educational items and etc.
4. Professional Logistics Services. Shenghua has been working with a professional Dongguan based international logistics company for years. From inland trucking service, China customs declaration, through goods shipment via express, air or ocean, we’re working closely with our logistics partner to assure your goods are delivered to your designated place on time AND at very good rate.
5. Communication with No Language Barriers. Our team of English speaking project managers is the most responsive and the most hands on. Our project managers have, on average, 5+ years of experiences on following up directly with our foreign customers for their mold and product production projects. We know what we do, as well as what our customers expect.
We listen to what our customers want from their tooling & injection molding company and have tailored a process from the initial quote to design on through manufacturing production parts/products. We are sure that your buying experience with us will allow you to tend to the other non-plastic components of your project while we take care of the plastic components at our end. Rest assured once you work with us and after completing your first project with us there will be no question who you will source your future projects to.
|Mold/Tooling (In-House Mold Shop)||Mold Standard||LKM,HASCO,FUTABA,DME|
|Mold Shaping||Injection Molding|
|Mold Life||300,000-1,000,000 Shots|
|Hot Runner||INCO, YUDO, Master Tip, Mold Mastser, Husky|
|Insert Material||NAK80, S136, 2316, 2738, H13, 718H, P20, Beryllium Copper|
|Cavity/Impression||Single,Multi Cavity or as per Request|
|Surface Requirements||MT Texture, YS Texture, Tech Polish, High Gloss, Mirror Polish, Chrome Plating|
|Runner Type||Hot Runner,Cold Runner|
|Steel Hardness (HRC)||42-52|
|Max. Mold Size||Up to 1.5 Meters|
|Max. Mold Weight||Up to 10 Ton|
|Tooling Lead Time||20 Days to 55 Days for T1 Depending on Complexity of the Mold|
|Plastic Injection Molding (In-House Molding Shop)||Injection Material||ABS, PC, POM, PA, PVC, PP, PE, PC+ABS, PMMA, PA+GF, PSU, PPSU, PEEK|
|Molding Machine||50 Ton Up to 450 Ton|
|Machine Brand||Japanese (JSW) and China Brand|
|Prototyping||Prototype Material||ABS Resin, PP Resin, POM Resin, Nylon Resin|
|Prototyping Method||CNC Machining, Turning, Gluing, PU Casting|
|Surface Treatment||Hand Polishing, Painting|
|Prototyping Lead Time||3 to 7 Days|
|Design Assistance||3D Scanning Capability||√|
|Mechanical Design Assistance||√|
|Sofeware(s)||Pro/E, UG, Solidworks|
|Plastic Part Surface Treatment||Painting||√|
|Heat Transfer Printing||√|
|Secondary/Finished Product Assembly||Ultrasonic Welding||√|
|Non-Plastic Components Sourcing||√|
|Packagaing Options||Heat Sealed Blister Pack, Color Box, Display Box & Etc.|